Author Topic: New sausage smoker  (Read 2149 times)

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Offline Sailor1

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New sausage smoker
« Reply #-1 on: April 25, 2014, 10:43:54 AM »
The Bradley 4 rack has produced lots of sausage over the years but it just ain't big enough for what I need.  Been looking for a proofer/hot holding cabinet for the right price for quite sometime.  Found one that is what I had been looking for but had to drive 2 hours each way to get it.  First off the cabinet is not insulated but that is not going to be a problem.  It will be easy to insulate.  2nd it has a fan in it to pull air to the bottom and route it up the inside back panel to circulate the air.  It has a lexcon front door and that will most likely get insulated as I don't need to see a smoke stained window  ;D.  I am figuring I can get at least 70 pounds of sausage and perhaps up to 100 pounds hanging in it.  It only has a 1400 watt heater and the specs say it will heat to 185 degrees and runs on 110 Volt......PERFECT!!!!!!!

I have the Auber 2 probe plug and play PID and I will rewire the proofer to be powered by a contactor so the PID out put will only be running the contactor and the PID will hardly be drawing any wattage and no worries about burning the PID up.  Most likely I will build a control box and install a programmable PID in it.  Will rewire the fan set up for a variable speed dial so I can control the fan speed.  Not quite sure how I will vent it just yet or how I will vent the intake air.  Will have to take it apart and do some thinking.  In the future I may change out the heating element to a 2500 watt oven element so I can get the temps up to 250 and do butts and brisket but don't need that right now. 

It has wheels and is very light to move around


Sides and rear will be pretty easy to insulate and put a skin on


Baffel panel that distributes air that is sucked from the front that goes under the cabinet into the heating chamber and blows back into the cabinet.


Showing the floor vent holes that suck cabinet air to return to the cabinet.  There is a water holding area that was used for humidity.  Not sure if this is an option to hold pellets to heat for smoke generation but it is a possibility.  Got to get to the underside to see what type of heater is heating this area.


Will take lots of photos of the build and of the wiring just in case someone wants to do a similar build.  Going to take my time with this so please be patient.

Jim


Enough ain't enough and too much is just about right.

Offline sliding_billy

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Re: New sausage smoker
« on: April 25, 2014, 10:59:14 AM »
That is going to be a monster.
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Offline Las Vegan Cajun

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Re: New sausage smoker
« Reply #1 on: April 25, 2014, 11:07:57 AM »
WOW That thing is huge, thinking about opening your own resturant?   ;)
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Offline Pappymn

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New sausage smoker
« Reply #2 on: April 25, 2014, 03:27:32 PM »
Wow! Very impressive
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Offline sparky

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Re: New sausage smoker
« Reply #3 on: April 25, 2014, 04:54:33 PM »
You have been looking for a larger smoker.  It looks great.  Congrats buddy.
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Offline TentHunteR

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Re: New sausage smoker
« Reply #4 on: April 25, 2014, 05:48:35 PM »
Jim, nice snag! I'll be watching with great interest.
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Offline CDN Smoker

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Re: New sausage smoker
« Reply #5 on: April 25, 2014, 05:57:22 PM »
Can't wait to see it all filled up ;D
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Offline nepas

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Re: New sausage smoker
« Reply #6 on: April 25, 2014, 07:52:05 PM »
Hmmmmm

Smoker

Or

Fermenter for dry cure

Smoker

Dry cure

Hmmmmm
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Offline drholly

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Re: New sausage smoker
« Reply #7 on: April 26, 2014, 06:58:49 PM »
Wow!
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Offline Keymaster

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Re: New sausage smoker
« Reply #8 on: April 26, 2014, 08:10:53 PM »
Awesome Smoker cabinet, you can do a lot with that!!

Offline teesquare

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Re: New sausage smoker
« Reply #9 on: April 26, 2014, 09:29:53 PM »
I like the glass front door on that monster Jim! neaps made one pretty similar to this...that came to live at my house. Maybe you can pry some build tips out of him... ;D
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Offline ACW3

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Re: New sausage smoker
« Reply #10 on: April 26, 2014, 10:49:01 PM »
Jim,
Be very careful.  Tim was able to "talk" Rick into a sweet deal that ended up in Tim's basement.  Please talk to Rick before returning Tim's call.  Tim's wife will thank you!

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Offline spuds

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Re: New sausage smoker
« Reply #11 on: April 27, 2014, 07:19:03 AM »
Im WOW! number 4!
Feel free to share my pictorials anywhere you like.Could mention from Spuds if you remember.

Offline Sailor1

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Re: New sausage smoker
« Reply #12 on: April 27, 2014, 08:11:43 AM »
I like the glass front door on that monster Jim! neaps made one pretty similar to this...that came to live at my house. Maybe you can pry some build tips out of him... ;D

Yep I know where that smoker went and I was green with envy as I was just a bit late in trying to get it before you snagged it.  Spend some time on the phone with Rick when I brought it home.  The smoker that you have (Ricks) and this are pretty much the same. Rick already gave me some great tips.  I also have been on the phone with Kirby (Cannon-Man) as he has a big boy smoker and he has given me lots of ideas too!


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Offline muebe

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Re: New sausage smoker
« Reply #13 on: April 27, 2014, 09:55:49 AM »
Dang! You could also hang a few Hamzillas in that thing!

Nice score!
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